Key Advantages of Horizontal Carbonization Furnaces

1. Uniform Thermal Efficiency

   • Radial heat distribution ensures consistent carbonization (450–550°C ±10°C)

   • Rotating drum design eliminates hot/cold spots, improving biochar homogeneity.

2. Emission Control

   • Integrated wet scrubbers reduce particulate emissions to <50 mg/Nm³.

   • Self-sealing gas recirculation reuses pyrolysis gases, cutting external fuel needs by 60%.

3. Robust Durability

   • 316L stainless steel reactor with ceramic coating resists corrosion (1,200°C tolerance).

   • Weather-sealed housing (IP65) protects against humidity, dust, and monsoon rains.

4. Operational Flexibility

   • Processes diverse biomass: rice husk, coconut shells, wood chips, and agri-residues.

   • Batch processing (6–8 hours/cycle) suits intermittent feedstock supply.

5. Low Maintenance & Cost-Effectiveness

   • Simple mechanical design repairable with basic tools.

   • 40% lower capital cost vs. continuous kilns; 30% faster ROI than traditional pit kilns.

6. Compliance & Safety

   • Meets international emission standards (CPCB, ISO 17225).

   • Pressure-release valves and auto-shutdown systems ensure operational safety.

7. Scalability

   • Modular units (1–5 tons/day) ideal for village-level or SME biochar production.